helical worm gear motor
Helical-worm gearmotors
Due to their style and from being coupled with a helical gear stage, the helical-worm gearmotors S..DR.. have especially high efficiency. They are also extremely low-noise and thus avoid high sound emission levels.
Low-noise continuous operation: gear unit combination optimized with respect to efficiency
Do you anticipate a drive answer to impress you using its high level of overall performance and efficiency? In that case, we’d recommend our high-quality helical-worm gearmotors EP to you. These could be implemented separately in the modular program. In this manner, they offer you an enormous range of sizes, equipment ratios and motor sizes.
However, their greatest power is certainly their running smoothness and their extremely low noise development. One thing is for certain – With the helical-worm gearmotors EP you are choosing a robust drive solution which you will hardly actually hear.
The overall concept also offers you many more practical product characteristics and benefits. These include the significantly higher performance of the helical-worm combinations as opposed to single helical-worm gear units. This is how you save additional energy in the procedure of your systems and so are able to noticeably decrease ongoing operating costs.
You will have the low-noise helical-worm gearmotors EP. – to fit your individual requirements – with an array of AC motors. Furthermore, you can freely configure all of the relevant properties. In this manner, you can effectively utilize all the benefits provided by this mixture of low-noise helical-worm equipment unit and performance-optimized electric motor. Even greater variance can be achieved because of the optional flange or foot-mounted design and by choosing between solid and hollow shaft.
Save money and time
By opting for among our gearmotors, you are already saving money and time with this selection and task planning. This is because our modular system enables a multitude of mixture options for gear systems and motors. You can consequently reduce operating costs, count on an extended service life and benefit from simplified maintenance that is feature of our brand.
Helical-worm gear units
Helical-worm combinations with significantly better efficiency than one helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm gear units of series EP
AC motors
Combine the helical-worm equipment unit with our AC motors:
Characteristics
Quiet and dependable transmission of torque
High overload capacity
Hardened steel worm equipment and bronze alloy worm steering wheel provide exceptional durability and lengthy service life.
Optional heavy duty bearings deliver high radial and axial load capacity
High strength cast iron casing (SK02050 – SK43125)
Lightweight, corrosion-resistant aluminum alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Available in footed, shaft mount or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear devices are helical/helical-worm combinations, so they are better than normal helical-worm gear units. Due to their outstanding efficiency, these drives can be used in every commercial sector and customized to individual torque and rate requirements. The decrease ratios afforded by the helical-worm gear stage and the low noise levels during procedure make these gearmotors ideal low-cost solutions for simple applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Due to the unique mixture of optimized worm wheel materials with particular lubricants, optimized shape, this powerful electric motor achieves high degrees of efficiency and torque. The housing machined on all sides allows diverse mounting options. Dual chamber shaft seals are used as standard.
The reduced contour design helps it be ideal for implementing applications e.g. in the food industry. The housing does not have any recesses, which simplifies cleaning – a particularly essential feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:output shaft, result shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/mounting:uniblock, flange, torque arm, foot
Class 12 Helical and hardened and surface worm gears: Provides higher efficiencies and greater torque capacity in smaller sizes.
Multiple Input Options: Integral gear motors, inch or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Choices: Hollow bores and shrink disks for shaft installation, inch and metric output shafts, mounting pilots and flanges provide an array of design solutions.
UNIBLOCK Housing: For optimum rigidity universal mounting on five sides or with a torque arm.
Sealed for Washdown: Keeps contaminants and water out.
Worldwide Motor: Multiple leads and windings for globally multi volt/Hz requirements in addition modular design to accept brakes, encoders or forced cooling.
EP equipment motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical right angle worm geared motors arranged new specifications for reliability, performance and economy with unparalleled features including hollow shafts in the tiniest sizes. An inverter friendly style offers easy integration now and a really future proof answer. The EP gear electric motor offers total flexibility in mounting options includes shaft, base, encounter, and flange solutions. The electric motor terminal box could be mounted in option positions rotated in 90º steps around the motor frame providing for unparalleled integration possibilities.
EP gear motors comply with North American and International criteria, including NEMA, IEC, CSA, and CE, the EP series allows for worldwide acceptance, a genuine total solution for our global clients.
Superior protection of IP65 acc. to IEC 529 assures you that the EP series is usually dust tight and hose proof,and can be utilized outdoors or in wet and dusty conditions without the utilization of additional enclosures. Full rated output is available at the result shaft of the unit.
Product Features
Power rating up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Completely enclosed, sealed against dust and water spray
Lubrication change initial after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Standard), IP66 (Optional)
Connection Standard with CAGE CLAMP®
Additional features:
Connecting with Plug connectors.
With included inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to EN 60034
Corrosion category predicated on DIN ISO 12944-5
C1, C2, C3, C4, C5-I, C5-M
Due to the unique mixture of optimized worm wheel material with special lubricants and optimized shape, this powerful geared engine achieves high levels of efficiency and torque. The low contour design helps it be suitable for implementing applications electronic.g. in the food industry. The housing does not have any recesses, which simplifies cleaning – an especially important feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a broad selection of compact, heavy duty helical gear drives with long life performance features and simplified maintenance. The usage of condition of the art helical and worm gear combinations affords optimum performance fulfilling a multitude of ratio requirements. The 800 BR is functionally interchangeable with the majority of major manufacturer’s drives.
SPECIFICATIONS
Dual and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All units shipped pre-lubed for your particular installation position with KluberSYNTH UH1 6-460
Available in NEMA C-face flanged and immediate input
Projecting and hollow result shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white-colored (BK) and stainless epoxy finish (SBK)
Obtainable in hollow or projecting output shafts
Double and triple reduction ratios
Flanged or foot mounted
All models adaptable to flooring, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient compact right-angle geared motor. A favorably priced alternate for the standard jobs anticipated of a right-angle drive.
5 equipment sizes (S0 to S4).
Motor power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from i = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors offered with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear unit and AC engine are directly flange mounted, the pinion is upon the engine shaft. This integrated small design can be an essential aspect for the high accuracy and the amazing stiffness of EP geared motors.
For vector-controlled inverter operation use of an incremental encoder is provided for as regular.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The degree of efficiency in Ever-Power high performance worm gearboxes and helical worm gearboxes is a lot more than 90%. All worm shafts are produced from case hardened alloy metal and the flanks are precision ground. The worm wheels are made from particular wear-resistant bronze. Helical worm gears are equipped with a helical equipment. Worm gears with shrink disc, torque limiter, along with adjustable backlash styles are also component of our standard product range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Overall efficiency gearboxes in universal design. The housings are produced from top quality cast iron. The rugget walls and inner ribbing ensure incredibly torsional stiff and noise dampening housings. The exterior ripping provides a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent procedure under rough circumstances
Above average lifespan
Housing produced from high quality grey cast iron with rugged walls and internal ribbing
Extreme torsional resistance and low noise
Case hardened worm shafts and worms with precision surface flanks
Worm wheels produced from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes equipped with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange mounting or universal design
Output shaft available as solid shaft or hollow shaft
Shrink disc, torque limiter,along with adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG

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