Product Description
S Series Helical-worm Gearbox with CHINAMFG Shaft with Braking Motor with Flange Connection
S series: right-angle speed reduction gearing composed by helical gears, worms, and gears, optimized and designed according to international standard.
High precision, high efficiency, fine classification in transmission ratio, wide range, large transmission torque, reliable performance, low noise, flexible installation, and convenient use and maintenance.
They are widely used in various low-speed transmissions, which are general basic parts of mechanical transmission.The gear ratios afforded by the helical-worm gear stage and the low noise levels during operation make these gear motor ideal low-cost solutions for simple applications.
1.Technical data:
Product Name | S Series Helical-worm Gearbox with CHINAMFG Shaft with Braking Motor with Flange Connection |
Gear material | 20CrMnTi alloy steel |
Color | Blue Silver Customerized |
Case Material | Cast iron HT200 |
Gear Processing | Grinding finish by HOFLER Grinding Machines |
Noise Test | Below 65dB |
Brand of bearings | C&U bearing, ZWZ,LYC, HRB, CHINAMFG ,etc |
Brand of oil seal | NAK or other brand |
Temp. rise (MAX) | 40ºC |
Temp. rise (Oil)(MAX | 50ºC |
Vibration | ≤20µm |
Housing hardness | HBS190-240 |
Surface hardness of gears | HRC58°~62 ° |
Gear core hardness | HRC33~40 |
Machining precision of gears | 5 Grade |
Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
Heat treatment | Carburizing, Quenching etc |
Efficiency | 89% (depends on the transmission stage) |
Backlash | ≤20Arcmin |
2. Installation type and output mode:
bottom seated type and large and small flange type installation, CHINAMFG shaft output.
3. Input mode:
direct motor, shaft input and connecting flange input.
4. Reduction ratio:
7.75~12901, S,R combination up to 33918.
5.Technical parameters:
Coaxial output
Motor Power: 0.12kw-30kw
Torque: 1.4N · m ~ 23200N · m
Output speed: 0.06 ~ 374r/min
6. Model of R series reducer:
S47, 57, 67, 77, 87, 97
Detailed Photos
Certifications
Packaging & Shipping
Installation Instructions
Company Profile
< ABOUT TILI
< WORKSHOP
< QUALITY CONTROL
FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.
Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Machinery, Marine, Agricultural Machinery |
---|---|
Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Three-Step |
Customization: |
Available
| Customized Request |
---|
Is it Possible to Reverse the Direction of a Worm Gearbox?
Yes, it is possible to reverse the direction of a worm gearbox by changing the orientation of either the input or output shaft. However, reversing the direction of a worm gearbox can have some implications that need to be considered:
- Efficiency: Reversing the direction of a worm gearbox can potentially affect its efficiency. Worm gearboxes are typically more efficient in one direction of rotation due to the design of the worm and worm wheel.
- Backlash: Reversing the direction of rotation might lead to increased backlash or play in the gearbox, which can impact precision and smooth operation.
- Lubrication: Depending on the gearbox’s design, reversing the direction could affect lubrication distribution and lead to uneven wear on the gear teeth.
- Load: Reversing the direction might also impact the gearbox’s load-carrying capacity, especially if it’s designed for predominantly one-way operation.
- Noise and Vibration: Direction reversal can sometimes result in increased noise and vibration due to changes in gear engagement and meshing behavior.
If you need to reverse the direction of a worm gearbox, it’s advisable to consult the gearbox manufacturer’s guidelines and recommendations. They can provide insights into whether the specific gearbox model is suitable for reversible operation and any precautions or adjustments needed to ensure proper functioning.
Worm Gearbox Applications in Robotics and Automation
Worm gearboxes play a crucial role in various robotics and automation applications due to their unique characteristics and benefits. Here are some common applications where worm gearboxes are used:
- Robotic Arm Movement: Worm gearboxes are employed in robotic arms to provide precise and controlled movement. The self-locking property of worm gearboxes helps maintain the arm’s position without requiring additional brakes.
- Conveyor Systems: In automated production lines, worm gearboxes are used to drive conveyor belts and move materials or products along assembly lines with accuracy.
- Precision Positioning: Worm gearboxes are used in precision positioning systems, such as those found in pick-and-place robots and CNC machines. They ensure accurate and repeatable movements.
- Pan and Tilt Mechanisms: Worm gearboxes are utilized in pan and tilt mechanisms of surveillance cameras, robotic cameras, and sensors. The self-locking feature helps stabilize and maintain the desired angle.
- Automated Gates and Doors: Worm gearboxes are used in automated gate and door systems to control their opening and closing movements smoothly and safely.
- Material Handling: Robots in warehouses and distribution centers use worm gearboxes to manipulate and lift objects, enhancing efficiency in material handling.
- Medical Robotics: Worm gearboxes are employed in medical robots for surgical procedures, diagnostic equipment, and rehabilitation devices, ensuring precise and controlled movements.
- Industrial Robots: Industrial robots rely on worm gearboxes for various tasks, including welding, painting, assembly, and packaging, where precise movements are essential.
- Automated Testing Equipment: In testing and inspection applications, worm gearboxes provide the necessary movement and positioning for accurate testing and measurements.
- Food and Beverage Industry: Worm gearboxes are used in automated food processing and packaging systems, ensuring hygienic and precise movement of products.
Worm gearboxes are preferred in these applications due to their compact size, high torque output, self-locking feature, and ability to provide a right-angle drive. However, selecting the right gearbox requires considering factors such as load, speed, efficiency, and environmental conditions.
Advantages of Using a Worm Reducer in Mechanical Systems
Worm reducers offer several advantages that make them suitable for various mechanical systems:
- High Gear Reduction Ratio: Worm gearboxes provide significant speed reduction, making them ideal for applications that require a high gear reduction ratio without the need for multiple gears.
- Compact Design: Worm reducers have a compact and space-saving design, allowing them to be used in applications with limited space.
- Self-Locking: Worm gearboxes exhibit self-locking properties, which means that the worm screw can prevent the worm wheel from reversing its motion. This is beneficial for applications where the gearbox needs to hold a load in place without external braking mechanisms.
- Smooth and Quiet Operation: Worm gearboxes operate with a sliding motion between the teeth, resulting in smoother and quieter operation compared to some other types of gearboxes.
- High Torque Transmission: Worm gearboxes can transmit high torque levels, making them suitable for applications that require powerful torque output.
- Heat Dissipation: The sliding action between the worm screw and the worm wheel contributes to heat dissipation, which can be advantageous in applications that generate heat during operation.
- Stable Performance: Worm reducers offer stable and reliable performance, making them suitable for continuous operation in various industrial and mechanical systems.
Despite these advantages, it’s important to note that worm gearboxes also have limitations, such as lower efficiency compared to other gear types due to the sliding motion and potential for higher heat generation. Therefore, selecting the appropriate type of gearbox depends on the specific requirements and constraints of the application.
editor by CX 2024-03-01
China wholesaler S Series Foot Mounted Helical-Worm Gearbox with CZPT Shaft with Braking Motor with Flange Connection with Hot selling
Product Description
S Series Helical-worm Gearbox with CHINAMFG Shaft with Braking Motor with Flange Connection
S series: right-angle speed reduction gearing composed by helical gears, worms, and gears, optimized and designed according to international standard.
High precision, high efficiency, fine classification in transmission ratio, wide range, large transmission torque, reliable performance, low noise, flexible installation, and convenient use and maintenance.
They are widely used in various low-speed transmissions, which are general basic parts of mechanical transmission.The gear ratios afforded by the helical-worm gear stage and the low noise levels during operation make these gear motor ideal low-cost solutions for simple applications.
1.Technical data:
Product Name | S Series Helical-worm Gearbox with CHINAMFG Shaft with Braking Motor with Flange Connection |
Gear material | 20CrMnTi alloy steel |
Color | Blue Silver Customerized |
Case Material | Cast iron HT200 |
Gear Processing | Grinding finish by HOFLER Grinding Machines |
Noise Test | Below 65dB |
Brand of bearings | C&U bearing, ZWZ,LYC, HRB, CHINAMFG ,etc |
Brand of oil seal | NAK or other brand |
Temp. rise (MAX) | 40ºC |
Temp. rise (Oil)(MAX | 50ºC |
Vibration | ≤20µm |
Housing hardness | HBS190-240 |
Surface hardness of gears | HRC58°~62 ° |
Gear core hardness | HRC33~40 |
Machining precision of gears | 5 Grade |
Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
Heat treatment | Carburizing, Quenching etc |
Efficiency | 89% (depends on the transmission stage) |
Backlash | ≤20Arcmin |
2. Installation type and output mode:
bottom seated type and large and small flange type installation, CHINAMFG shaft output.
3. Input mode:
direct motor, shaft input and connecting flange input.
4. Reduction ratio:
7.75~12901, S,R combination up to 33918.
5.Technical parameters:
Coaxial output
Motor Power: 0.12kw-30kw
Torque: 1.4N · m ~ 23200N · m
Output speed: 0.06 ~ 374r/min
6. Model of R series reducer:
S47, 57, 67, 77, 87, 97
Detailed Photos
Certifications
Packaging & Shipping
Installation Instructions
Company Profile
< ABOUT TILI
< WORKSHOP
< QUALITY CONTROL
FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.
Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Machinery, Marine, Agricultural Machinery |
---|---|
Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Three-Step |
Customization: |
Available
| Customized Request |
---|
What are the Noise Levels Associated with Worm Gearboxes?
The noise levels associated with worm gearboxes can vary depending on several factors, including the design, quality, operating conditions, and maintenance of the gearbox. Here are some key points to consider:
- Design and Quality: Well-designed and high-quality worm gearboxes tend to produce lower noise levels. Factors such as gear tooth profile, precision manufacturing, and proper alignment can contribute to reduced noise.
- Gear Engagement: The way the worm and worm wheel engage and mesh with each other can impact noise levels. Proper tooth contact and alignment can help minimize noise during operation.
- Lubrication: Inadequate or improper lubrication can lead to increased friction and wear, resulting in higher noise levels. Using the recommended lubricant and maintaining proper lubrication levels are important for noise reduction.
- Operating Conditions: Operating the gearbox within its specified load and speed limits can help prevent excessive noise generation. Overloading or operating at high speeds beyond the gearbox’s capabilities can lead to increased noise.
- Backlash: Excessive backlash or play between the gear teeth can lead to impact noise as the teeth engage. Proper backlash adjustment can help mitigate this issue.
- Maintenance: Regular maintenance, including gear inspection, lubrication checks, and addressing any wear or damage, can help keep noise levels in check.
It’s important to note that while worm gearboxes can produce some noise due to the nature of gear meshing, proper design, maintenance, and operation can significantly reduce noise levels. If noise is a concern for your application, consulting with gearbox manufacturers and experts can provide insights into selecting the right gearbox type and implementing measures to minimize noise.
Materials Used for Worm Gears
Worm gears are manufactured using a variety of materials to meet different application requirements. Some commonly used materials for worm gears include:
- Steel: Steel is a popular choice for worm gears due to its strength, durability, and wear resistance. It can handle heavy loads and is often used in industrial applications.
- Bronze: Bronze offers good lubricity and is commonly used for the worm gear (worm) component. It provides effective wear resistance and works well in applications where quiet operation is essential.
- Cast Iron: Cast iron is known for its high strength and durability. It’s often used for worm gears in applications where shock loads or heavy-duty conditions are expected.
- Aluminum: Aluminum worm gears are lightweight and corrosion-resistant, making them suitable for applications where weight reduction is important.
- Plastic: Some worm gears are made from plastic materials such as nylon or acetal. These materials are often chosen for their self-lubricating properties and quiet operation.
- Composite Materials: Composite materials can offer a combination of properties, such as lightweight construction and corrosion resistance. They can be suitable for specific applications.
The choice of material depends on factors such as the application’s load, speed, operating environment, and required performance characteristics. It’s important to consider these factors when selecting the appropriate material for worm gears to ensure optimal performance and longevity.
Preventing Backlash in a Worm Gearbox
Backlash in a worm gearbox can lead to reduced accuracy, positioning errors, and decreased overall efficiency. Here are steps to prevent or minimize backlash:
- High-Quality Components: Use high-quality worm gears and worm wheels with tight manufacturing tolerances. Precision components will help reduce backlash.
- Proper Meshing: Ensure the worm gear and worm wheel are properly aligned and meshed. Improper meshing can lead to increased backlash.
- Preload: Applying a small amount of preload to the worm gear can help reduce backlash. However, excessive preload can increase friction and wear.
- Anti-Backlash Mechanisms: Consider using anti-backlash mechanisms, such as spring-loaded systems or adjustable shims, to compensate for any inherent backlash.
- Lubrication: Proper lubrication can reduce friction and play a role in minimizing backlash. Use a lubricant that provides good film strength and reduces wear.
- Maintenance: Regularly inspect and maintain the gearbox to identify and address any changes in backlash over time.
It’s important to strike a balance between reducing backlash and maintaining smooth operation. Consulting with gearbox experts and following manufacturer guidelines will help you optimize your worm gearbox’s performance while minimizing backlash.
editor by CX 2024-01-09
China Flange Mounted Solid Shaft Worm Helical Industry Gearbox Manufacturer worm gearbox china
Solution Description
Merchandise Description
Item Description
-S Collection Helical gearbox
Item Characteristics
one.Higher modular layout.
two.Integrated casting housing,compact dimension,large loading assistance, steady transmitting and reduced sounds amount.
three.With the unique gear geometry, it receives higher torque, effectiveness and lengthy existence circle.
four.It can attain the immediate mix for 2 sets of gearbox.
five.Substantial effectiveness and save electricity.
six.Help save price and low routine maintenance.
Item Parameters
one. Technical data
Dimension | 38 | forty eight | 58 | sixty eight | 78 | 88 | 98 |
Construction | BS BSA BSF BSAF BSAT BSAZ | ||||||
Input Power(kW) | .eighteen~.seventy five | .18~1.five | .18~3 | .25~5.five | .fifty five~7.five | .seventy five~fifteen | 1.5~22 |
Ratio | ten.27~165.71 | eleven.46~244.seventy four | 10.seventy eight~196.21 | 11.55~227.twenty | 9.96~241.09 | 11.83~223.26 | twelve.75~230.48 |
Permissible Torque(N.m) | 90 | 170 | 300 | 520 | 1270 | 2280 | 4000 |
Weight(kg) | 7 | ten | 14 | 26 | 50 | one hundred | one hundred seventy |
2: Design and style selection
S series gear units are available in the following designs | |
S…Y… | Foot-mounted parallel shaft helical gear units with solid shaft |
SA…Y… | Parallel shaft helical gear units with hollow shaft |
SAZ…Y… | Short-flange mounted parallel shaft helical gear units with hollow shaft |
SF…Y… | Flange-mounted parallel shaft helical gear units with solid shaft |
SAT…Y… | Flange-mounted parallel shaft helical gear units with hollow shaft |
S(SF,SA,SAF,SAZ)S… | Shaft input parallel shaft helical gear units |
S(SF,SA,SAF,SAZ)…R…Y… | Combinatorial parallel shaft helical gear units |
S(SF,SA,SAF,SAZ)S…R… | Shaft input combinatorial parallel shaft helical gear units |
Resources Knowledge Sheet
Housing substance |
Gray Forged iron |
Housing hardness |
HBS163~255 |
Gear substance |
20CrMnTi alloy steel |
Area hardness of gears |
HRC58°~62 ° |
Gear main hardness |
HRC33~forty eight |
Enter / Output shaft material |
40Cr alloy steel |
Input / Output shaft hardness |
HRC32~36 |
Machining precision of gears |
accurate grinding, 6~5 Grade |
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
Heat treatment |
tempering, cementiting, quenching, normalizing, etc. |
Efficiency |
ninety four%~96% (relies upon on the transmission phase) |
Sounds (MAX) |
60~68dB |
Temp. increase (MAX) |
40°C |
Temp. rise (Oil)(MAX) |
50°C |
Vibration |
≤20µm |
Backlash |
≤20Arcmin |
Brand name of bearings |
China top model bearing, HRB/LYC/ZWZ/C&U. Or other makes requested, SKF, FAG, INA, NSK. |
Brand of oil seal |
NAK — ZheJiang or other manufacturers asked for |
Comprehensive Photos
Our method of manufacturing
Our product line
Organization Profile
Organization Profile
Bode was established in 2007, which is positioned in HangZhou town, ZHangZhoug province. As 1 specialist company and exporter, we have much more than 17 years’ knowledge in R & D of worm reducer, gear reducer, gearbox , AC motor and relative spare elements. We have manufacturing facility with superior generation and test products, the robust growth of team and generating capability provide our customers with higher quality products. Our products extensively served to a variety of industries of Metallurgy, Chemical compounds, lifting, mining, Petroleum, textile, medicine, picket etc. Main markets: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to request us any concerns, very good offer you constantly for you for prolonged term company.
FAQ
Q1: Are you trading firm or producer?
A: We are manufacturing unit.
Q2: What varieties of gearbox can you produce for us?
A: Principal products of our company: R, S, K, F series helical-tooth reducer, RV collection worm gear reducer,H Collection Parallel Shaft Helical Reduction Equipment Box
Q3: Can you make as per custom drawing?
A: Yes, we supply custom-made service for clients.
This autumn: Can we purchase 1 computer of each item for good quality screening?
A: Sure, we are happy to acknowledge demo buy for top quality testing.
Q5: What info shall we give ahead of inserting a buy purchase?
A: a) Sort of the gearbox, ratio, input and output variety, enter flange, mounting situation, and motor informationetc.
b) Housing colour.
c) Obtain quantity.
d) Other specific needs.
Q6: How extended is your delivery time?
A: Normally it is 5-ten times if the merchandise are in inventory. or it is 15-twenty days if the merchandise are not in stock.
Q7: What is your phrases of payment ?
A: 30% Progress payment by T/T soon after signing the contract.70% just before supply
If you are intrigued in our solution, welcome to get in touch with with us.
Our team will do our very best to meet up with your need to have 🙂
US $90-5,500 / Piece | |
1 Piece (Min. Order) |
###
Application: | Motor, Machinery, Marine, Agricultural Machinery |
---|---|
Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Double-Step |
###
Samples: |
US$ 90/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Size | 38 | 48 | 58 | 68 | 78 | 88 | 98 |
Structure | BS BSA BSF BSAF BSAT BSAZ | ||||||
Input Power(kW) | 0.18~0.75 | 0.18~1.5 | 0.18~3 | 0.25~5.5 | 0.55~7.5 | 0.75~15 | 1.5~22 |
Ratio | 10.27~165.71 | 11.46~244.74 | 10.78~196.21 | 11.55~227.20 | 9.96~241.09 | 11.83~223.26 | 12.75~230.48 |
Permissible Torque(N.m) | 90 | 170 | 300 | 520 | 1270 | 2280 | 4000 |
Weight(kg) | 7 | 10 | 14 | 26 | 50 | 100 | 170 |
###
S series gear units are available in the following designs | |
S…Y… | Foot-mounted parallel shaft helical gear units with solid shaft |
SA…Y… | Parallel shaft helical gear units with hollow shaft |
SAZ…Y… | Short-flange mounted parallel shaft helical gear units with hollow shaft |
SF…Y… | Flange-mounted parallel shaft helical gear units with solid shaft |
SAT…Y… | Flange-mounted parallel shaft helical gear units with hollow shaft |
S(SF,SA,SAF,SAZ)S… | Shaft input parallel shaft helical gear units |
S(SF,SA,SAF,SAZ)…R…Y… | Combinatorial parallel shaft helical gear units |
S(SF,SA,SAF,SAZ)S…R… | Shaft input combinatorial parallel shaft helical gear units |
###
Housing material
|
Grey Cast iron
|
Housing hardness
|
HBS163~255
|
Gear material
|
20CrMnTi alloy steel
|
Surface hardness of gears
|
HRC58°~62 °
|
Gear core hardness
|
HRC33~48
|
Input / Output shaft material
|
40Cr alloy steel
|
Input / Output shaft hardness
|
HRC32~36
|
Machining precision of gears
|
accurate grinding, 6~5 Grade
|
Lubricating oil
|
GB L-CKC220-460, Shell Omala220-460
|
Heat treatment
|
tempering, cementiting, quenching, normalizing, etc.
|
Efficiency
|
94%~96% (depends on the transmission stage)
|
Noise (MAX)
|
60~68dB
|
Temp. rise (MAX)
|
40°C
|
Temp. rise (Oil)(MAX)
|
50°C
|
Vibration
|
≤20µm
|
Backlash
|
≤20Arcmin
|
Brand of bearings
|
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
|
Brand of oil seal
|
NAK — Taiwan or other brands requested
|
US $90-5,500 / Piece | |
1 Piece (Min. Order) |
###
Application: | Motor, Machinery, Marine, Agricultural Machinery |
---|---|
Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Double-Step |
###
Samples: |
US$ 90/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Size | 38 | 48 | 58 | 68 | 78 | 88 | 98 |
Structure | BS BSA BSF BSAF BSAT BSAZ | ||||||
Input Power(kW) | 0.18~0.75 | 0.18~1.5 | 0.18~3 | 0.25~5.5 | 0.55~7.5 | 0.75~15 | 1.5~22 |
Ratio | 10.27~165.71 | 11.46~244.74 | 10.78~196.21 | 11.55~227.20 | 9.96~241.09 | 11.83~223.26 | 12.75~230.48 |
Permissible Torque(N.m) | 90 | 170 | 300 | 520 | 1270 | 2280 | 4000 |
Weight(kg) | 7 | 10 | 14 | 26 | 50 | 100 | 170 |
###
S series gear units are available in the following designs | |
S…Y… | Foot-mounted parallel shaft helical gear units with solid shaft |
SA…Y… | Parallel shaft helical gear units with hollow shaft |
SAZ…Y… | Short-flange mounted parallel shaft helical gear units with hollow shaft |
SF…Y… | Flange-mounted parallel shaft helical gear units with solid shaft |
SAT…Y… | Flange-mounted parallel shaft helical gear units with hollow shaft |
S(SF,SA,SAF,SAZ)S… | Shaft input parallel shaft helical gear units |
S(SF,SA,SAF,SAZ)…R…Y… | Combinatorial parallel shaft helical gear units |
S(SF,SA,SAF,SAZ)S…R… | Shaft input combinatorial parallel shaft helical gear units |
###
Housing material
|
Grey Cast iron
|
Housing hardness
|
HBS163~255
|
Gear material
|
20CrMnTi alloy steel
|
Surface hardness of gears
|
HRC58°~62 °
|
Gear core hardness
|
HRC33~48
|
Input / Output shaft material
|
40Cr alloy steel
|
Input / Output shaft hardness
|
HRC32~36
|
Machining precision of gears
|
accurate grinding, 6~5 Grade
|
Lubricating oil
|
GB L-CKC220-460, Shell Omala220-460
|
Heat treatment
|
tempering, cementiting, quenching, normalizing, etc.
|
Efficiency
|
94%~96% (depends on the transmission stage)
|
Noise (MAX)
|
60~68dB
|
Temp. rise (MAX)
|
40°C
|
Temp. rise (Oil)(MAX)
|
50°C
|
Vibration
|
≤20µm
|
Backlash
|
≤20Arcmin
|
Brand of bearings
|
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
|
Brand of oil seal
|
NAK — Taiwan or other brands requested
|
Advantages and disadvantages of worm gear reducer gearbox
If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.
Hollow shaft worm gear reducer gearbox
Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.
Multi-head worm gear reducer gearbox
The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
Hypoid Gear Set
Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.
Hypoid gear motor
A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.
R series worm gear reducer gearbox
R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
AGKNX Electric Worm Gear reducer gearbox
AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
editor by czh 2022-12-19