spiral bevel gearbox

Ever-Power – The powerful bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox provides been developed with a specific torque/speed relationship in mind and therefore benefits from many advantages.
compact and rigid style ensures highest efficiency whilst being space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving due to high efficiency ranking of 98%
Options
additional cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended output hollow shaft for shrink disk (with or without shrink disc)
customized designs
mounting feet
also available in stainless steel
The EP-Series spiral bevel gearbox products offers 7 distinct sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, as well as universal mounting capability.
Most of these options are created feasible by a modular style concept that begins with a cubic casing.
The EP-Series can be an extremely versatile product line, meeting virtually all the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide pet clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a superb spiral bevel gearbox solution whether for electric power transmitting, high torque, or dynamic applications. These gearboxes feature sturdy cast iron housings, hardened bevel gears that happen to be lapped in pairs, and robust bearings all contributing to a reliable and optimized performance.
Features
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Combining these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox is a ideal addition to your machine design.
Below is an array of EP-Series gearboxes. You will find the full products, with technical specs and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Vitality spiral bevel gearboxes are ideal for universal use because of their machine-friendly construction and adaptability. The effective and reliable best performer is obtainable in different versions. Like all Ever-Power spiral bevel gearboxes, they are produced using the present day production method of ground circular arc tooth according to Ever-Electricity. For clients, this means better toothing quality and precision as well as even faster delivery times.
Angular gearbox with sturdy shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input quickness: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – compact and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide selection of spiral bevel gearboxes will be characterised by top quality and robust efficiency by virtue of the gear housing made of cast iron. Our spiral bevel gearboxes are manufactured in four different versions. The drive and the wheel are mainly made with Ever-Power spiral gearing offering a quiet, steady and efficient procedure.
Type EP may be the standard version where in fact the bedding consists of strong single-row deep groove ball bearings on polished bearing seats.
Type “E” and “P” are gearboxes intended for tranny of high torques in low revolutions. The bearings happen to be strong conical roller bearings on polished bearing seats.
Type “L” is a special gearbox produced according to customer requirements.
Our spiral bevel gearboxes can be supplied with up to 4 shafts, hollow shaft and with an output torque of up to 1,000 Nm and can end up being fitted with a motor flange with a good coupling for direct installation of the motor.
The spiral bevel gearboxes are available in the next gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes happen to be life-time lubricated and can be provided in a hygienic version with a lubricant approved for the food industry, with stainless steel shafts and with a rustproof yellow-colored chromated gear housing. When there is a need for particular shafts or flanges, we’ve great encounter in adapting gearboxes – also in smaller numbers – or in designing unique gearboxes for instance with equipment housings in stainless or as precision gearboxes with reduced backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking in bevel gears coming from the distinctions in helix angles, they may be generally classified into directly bevel gears, which don’t have helix angles, and spiral bevel gears (including zerol bevel gears), which do possess helix angles. However, due to the actual fact that manufacture services for straight bevel gears are becoming rare and the fact that directly bevel gears teeth cannot be polished, making spiral bevel gears which can be polished superior in conditions of noise decrease, spiral bevel gears are likely to become more common later on.
Bevel gears can be generally classified by their manufacturing strategies, namely the Gleason method and Klingelnberg method, which each possess differing teeth designs, and presently most gears use the Gleason technique. Incidentally, all gears produced by Ever-Power use the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are used worldwide in all commercial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-house heat treatment make all of us extremely flexible and responsive. We interact together with you, providing advice and assistance for your specific app, guiding you through concept, design and produce according to your individual requirements.
Provides invaluable rewards for customised solutions.
Additional drive shafts and a selection of inner gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. In one to three extra shafts, you will find the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as for example reinforced bearings or cooling for operation at high temperatures
Versions for unique requirements such as ATEX or for make use of in the food industry
Various corrosion tolerant finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have proven their versatility and value time by being extremely precise with very low backlash and incredibly low transmission error. Silent, shock resistant, possess overload capability and so are space saving.
The large precision spiral bevel gearbox is utilized worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” when it comes to top quality, diversity, longevity and dependability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears will be carefully spaced to allow lubricants to be pass on evenly. The spiral bevel gears in a Ever-Power gearbox are exactly adjusted with a unique, adaptable locknut design.
Spiral bevel gears are actually designed for applications that want high speed and high torque power. They can help cut customer costs by providing long-lasting performance with reduced need for fixes or replacements. With spiral bevel gears, you don’t have for offsets and a considerably reduced threat of overheating. Curved tooth and deeper traction between those tooth ensures higher asset availability to improve flexible performance and prolong equipment life.
Spiral bevel gears are bevel gears with helical teeth positioned in a 90-level angle. The teeth are designed with hook curve to provide better versatility and traction. Although they could be considered a hypoid equipment, they haven’t any offsets, which indicates they’ll not slip during procedure. This ensures smooth, dependable transmission ideal for high-speed, high-torque applications.