Tag Archives: helical worm gearbox

China Right Angle High Performance S Series Helical Worm Gearbox worm gearbox china

Solution Description

 

Solution Description

 

Merchandise Description

-S Series Helical gearbox
 

 

Item Features
1.Large modular design.
2.Integrated casting housing,compact dimension,substantial loading assistance, steady transmitting and reduced noise stage.
three.With the unique gear geometry, it will get large torque, performance and prolonged daily life circle.
4.It can obtain the direct mixture for 2 sets of gearbox.
5.Large efficiency and preserve energy.

6.Conserve cost and low maintenance.

 

Merchandise Parameters

one. Technical data

Size 38 forty eight 58 68 78 88 98
Structure BS   BSA   BSF   BSAF   BSAT   BSAZ
Input Power(kW) .18~.seventy five .18~1.5 .eighteen~3 .twenty five~5.five .fifty five~7.five .75~fifteen 1.5~22
Ratio 10.27~a hundred sixty five.seventy one eleven.forty six~244.seventy four 10.78~196.21 11.55~227.twenty 9.96~241.09 11.eighty three~223.26 12.75~230.48
Permissible Torque(N.m) ninety one hundred seventy three hundred 520 1270 2280 4000
Weight(kg) 7 ten fourteen 26 50 a hundred one hundred seventy

2: Design selection
 

S series gear units are available in the following designs
S…Y… Foot-mounted parallel shaft helical gear units with solid shaft
SA…Y… Parallel shaft helical gear units with hollow shaft
SAZ…Y… Short-flange mounted parallel shaft helical gear units with hollow shaft
SF…Y… Flange-mounted parallel shaft helical gear units with solid shaft
SAT…Y… Flange-mounted parallel shaft helical gear units with hollow shaft
S(SF,SA,SAF,SAZ)S… Shaft input parallel shaft helical gear units
S(SF,SA,SAF,SAZ)…R…Y… Combinatorial parallel shaft helical gear units
S(SF,SA,SAF,SAZ)S…R… Shaft input combinatorial parallel shaft helical gear units

 

Resources Knowledge Sheet

Housing substance

Gray Forged iron

Housing hardness

HBS163~255

Equipment materials

20CrMnTi alloy metal

Surface area hardness of gears

HRC58°~sixty two °

Equipment core hardness

HRC33~forty eight

Input / Output shaft materials

40Cr alloy steel

Input / Output shaft hardness

HRC32~36

Machining precision of gears

precise grinding, 6~5 Quality

Lubricating oil

GB L-CKC220-460, Shell Omala220-460

Heat treatment

tempering, cementiting, quenching, normalizing, and many others.

Efficiency

94%~ninety six% (is dependent on the transmission phase)

Noise (MAX)

sixty~68dB

Temp. increase (MAX)

40°C

Temp. increase (Oil)(MAX)

50°C

Vibration

≤20µm

Backlash

≤20Arcmin

Brand name of bearings

China best manufacturer bearing, HRB/LYC/ZWZ/C&U. Or other manufacturers requested, SKF, FAG, INA, NSK.

Brand name of oil seal

NAK — ZheJiang or other brand names requested

 

Comprehensive Photos

 

 

Our procedure of manufacturing

 

 

Our item line

 

 

Company Profile

 

Business Profile

Bode  was founded in 2007, which is situated in HangZhou metropolis, ZHangZhoug province. As 1 specialist company and exporter, we have more than seventeen years’ encounter in R & D of worm reducer, gear reducer, gearbox , AC motor and relative spare components. We have factory with innovative manufacturing and take a look at products, the robust advancement of staff and creating capability offer our buyers with high quality merchandise. Our goods broadly served to a variety of industries of Metallurgy, Substances, lifting, mining, Petroleum, textile, drugs, wood and so forth. Main markets: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to ask us any concerns, great offer usually for you for prolonged time period organization.

FAQ

Q1: Are you investing organization or producer?
A: We are manufacturing facility.

Q2: What varieties of gearbox can you generate for us?
A: Primary products of our business: R, S, K, F collection helical-tooth reducer, RV sequence worm gear reducer,H Series Parallel Shaft Helical Reduction Equipment Box

Q3: Can you make as for every personalized drawing?
A: Yes, we offer customized services for buyers.

This fall: Can we get 1 personal computer of every single product for quality tests?
A: Of course, we are happy to acknowledge trial purchase for good quality testing.

Q5: What information shall we give just before placing a obtain buy?
A:  a) Kind of the gearbox, ratio, input and output sort, input flange, mounting position, and motor informationetc.
     b) Housing colour.
     c) Purchase quantity.
     d) Other particular specifications.

Q6: How extended is your delivery time?
A: Usually it is 5-10 days if the merchandise are in inventory. or it is 15-20 times if the goods are not in inventory.

Q7: What is your conditions of payment ?
A: thirty% Progress payment by T/T right after signing the deal.70% before delivery

If you are intrigued in our solution, welcome to contact with us.
Our group will do our ideal to fulfill your require 🙂 
 

 

US $90-5,500
/ Piece
| 		1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Samples:
US$ 90/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|

Customized Request

###

Size 38 48 58 68 78 88 98
Structure BS   BSA   BSF   BSAF   BSAT   BSAZ
Input Power(kW) 0.18~0.75 0.18~1.5 0.18~3 0.25~5.5 0.55~7.5 0.75~15 1.5~22
Ratio 10.27~165.71 11.46~244.74 10.78~196.21 11.55~227.20 9.96~241.09 11.83~223.26 12.75~230.48
Permissible Torque(N.m) 90 170 300 520 1270 2280 4000
Weight(kg) 7 10 14 26 50 100 170

###

S series gear units are available in the following designs
S…Y… Foot-mounted parallel shaft helical gear units with solid shaft
SA…Y… Parallel shaft helical gear units with hollow shaft
SAZ…Y… Short-flange mounted parallel shaft helical gear units with hollow shaft
SF…Y… Flange-mounted parallel shaft helical gear units with solid shaft
SAT…Y… Flange-mounted parallel shaft helical gear units with hollow shaft
S(SF,SA,SAF,SAZ)S… Shaft input parallel shaft helical gear units
S(SF,SA,SAF,SAZ)…R…Y… Combinatorial parallel shaft helical gear units
S(SF,SA,SAF,SAZ)S…R… Shaft input combinatorial parallel shaft helical gear units

###

Housing material
Grey Cast iron
Housing hardness
HBS163~255
Gear material
20CrMnTi alloy steel
Surface hardness of gears
HRC58°~62 °
Gear core hardness
HRC33~48
Input / Output shaft material
40Cr alloy steel
Input / Output shaft hardness
HRC32~36
Machining precision of gears
accurate grinding, 6~5 Grade
Lubricating oil
GB L-CKC220-460, Shell Omala220-460
Heat treatment
tempering, cementiting, quenching, normalizing, etc.
Efficiency
94%~96% (depends on the transmission stage)
Noise (MAX)
60~68dB
Temp. rise (MAX)
40°C
Temp. rise (Oil)(MAX)
50°C
Vibration
≤20µm
Backlash
≤20Arcmin
Brand of bearings
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
Brand of oil seal
NAK — Taiwan or other brands requested
US $90-5,500
/ Piece
| 		1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Samples:
US$ 90/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|

Customized Request

###

Size 38 48 58 68 78 88 98
Structure BS   BSA   BSF   BSAF   BSAT   BSAZ
Input Power(kW) 0.18~0.75 0.18~1.5 0.18~3 0.25~5.5 0.55~7.5 0.75~15 1.5~22
Ratio 10.27~165.71 11.46~244.74 10.78~196.21 11.55~227.20 9.96~241.09 11.83~223.26 12.75~230.48
Permissible Torque(N.m) 90 170 300 520 1270 2280 4000
Weight(kg) 7 10 14 26 50 100 170

###

S series gear units are available in the following designs
S…Y… Foot-mounted parallel shaft helical gear units with solid shaft
SA…Y… Parallel shaft helical gear units with hollow shaft
SAZ…Y… Short-flange mounted parallel shaft helical gear units with hollow shaft
SF…Y… Flange-mounted parallel shaft helical gear units with solid shaft
SAT…Y… Flange-mounted parallel shaft helical gear units with hollow shaft
S(SF,SA,SAF,SAZ)S… Shaft input parallel shaft helical gear units
S(SF,SA,SAF,SAZ)…R…Y… Combinatorial parallel shaft helical gear units
S(SF,SA,SAF,SAZ)S…R… Shaft input combinatorial parallel shaft helical gear units

###

Housing material
Grey Cast iron
Housing hardness
HBS163~255
Gear material
20CrMnTi alloy steel
Surface hardness of gears
HRC58°~62 °
Gear core hardness
HRC33~48
Input / Output shaft material
40Cr alloy steel
Input / Output shaft hardness
HRC32~36
Machining precision of gears
accurate grinding, 6~5 Grade
Lubricating oil
GB L-CKC220-460, Shell Omala220-460
Heat treatment
tempering, cementiting, quenching, normalizing, etc.
Efficiency
94%~96% (depends on the transmission stage)
Noise (MAX)
60~68dB
Temp. rise (MAX)
40°C
Temp. rise (Oil)(MAX)
50°C
Vibration
≤20µm
Backlash
≤20Arcmin
Brand of bearings
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
Brand of oil seal
NAK — Taiwan or other brands requested

Is a worm gear reducer gearbox right for your application?

If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
worm reducer

This is a reducer gearbox

Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.

pocket

Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
worm reducer

It is high efficiency

When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.

It has a low clearance

Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
worm reducer

It has a high torque to weight ratio

The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.

China Right Angle High Performance S Series Helical Worm Gearbox worm gearbox chinaChina Right Angle High Performance S Series Helical Worm Gearbox worm gearbox china
editor by czh 2022-12-16

China Right-Angle Helical Worm Gearbox S Series small worm gearbox

Merchandise Description

 

Item Description

 

Item Description

-S Series Helical gearbox
 

 

Item Features
1.Higher modular design.
2.Built-in casting housing,compact dimension,large loading assist, secure transmitting and minimal sound level.
3.With the specific gear geometry, it will get large torque, efficiency and lengthy existence circle.
4.It can achieve the direct blend for 2 sets of gearbox.
5.Large performance and help save electrical power.

six.Conserve cost and reduced upkeep.

 

Item Parameters

1. Technical data

Measurement 38 forty eight 58 68 seventy eight 88 98
Composition BS   BSA   BSF   BSAF   BSAT   BSAZ
Input Power(kW) .eighteen~.75 .18~1.5 .eighteen~3 .25~5.5 .55~7.five .75~fifteen one.5~22
Ratio ten.27~a hundred sixty five.seventy one eleven.forty six~244.74 ten.78~196.21 eleven.55~227.20 9.ninety six~241.09 11.eighty three~223.26 12.75~230.48
Permissible Torque(N.m) ninety one hundred seventy three hundred 520 1270 2280 4000
Excess weight(kg) seven ten 14 26 50 one hundred a hundred and seventy

2: Design and style selection
 

S series gear units are available in the following designs
S…Y… Foot-mounted parallel shaft helical gear units with solid shaft
SA…Y… Parallel shaft helical gear units with hollow shaft
SAZ…Y… Limited-flange mounted parallel shaft helical gear units with hollow shaft
SF…Y… Flange-mounted parallel shaft helical gear units with solid shaft
SAT…Y… Flange-mounted parallel shaft helical gear units with hollow shaft
S(SF,SA,SAF,SAZ)S… Shaft input parallel shaft helical gear units
S(SF,SA,SAF,SAZ)…R…Y… Combinatorial parallel shaft helical gear units
S(SF,SA,SAF,SAZ)S…R… Shaft input combinatorial parallel shaft helical gear units

 

Materials Info Sheet

Housing content

Grey Forged iron

Housing hardness

HBS163~255

Equipment substance

20CrMnTi alloy metal

Surface hardness of gears

HRC58°~sixty two °

Equipment core hardness

HRC33~forty eight

Enter / Output shaft content

40Cr alloy steel

Input / Output shaft hardness

HRC32~36

Machining precision of gears

exact grinding, 6~5 Quality

Lubricating oil

GB L-CKC220-460, Shell Omala220-460

Heat treatment

tempering, cementiting, quenching, normalizing, and many others.

Efficiency

94%~ninety six% (depends on the transmission phase)

Sounds (MAX)

sixty~68dB

Temp. increase (MAX)

40°C

Temp. rise (Oil)(MAX)

50°C

Vibration

≤20µm

Backlash

≤20Arcmin

Brand name of bearings

China best manufacturer bearing, HRB/LYC/ZWZ/C&U. Or other brand names requested, SKF, FAG, INA, NSK.

Brand name of oil seal

NAK — ZheJiang or other brand names requested

 

In depth Photographs

 

 

Our approach of generation

 

 

Our merchandise line

 

 

Company Profile

 

Organization Profile

Bode  was launched in 2007, which is positioned in HangZhou metropolis, ZHangZhoug province. As 1 skilled producer and exporter, we have far more than 17 years’ experience in R & D of worm reducer, equipment reducer, gearbox , AC motor and relative spare areas. We have factory with sophisticated production and check products, the sturdy advancement of crew and generating ability offer our consumers with large high quality products. Our goods extensively served to a variety of industries of Metallurgy, Chemicals, lifting, mining, Petroleum, textile, drugs, wooden and so on. Main markets: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to question us any inquiries, great offer you often for you for prolonged term organization.

FAQ

Q1: Are you trading organization or maker?
A: We are manufacturing facility.

Q2: What kinds of gearbox can you create for us?
A: Major goods of our company: R, S, K, F sequence helical-tooth reducer, RV sequence worm equipment reducer,H Sequence Parallel Shaft Helical Reduction Gear Box

Q3: Can you make as for every personalized drawing?
A: Yes, we offer you customized provider for buyers.

This autumn: Can we purchase 1 pc of every merchandise for high quality tests?
A: Of course, we are glad to take trial buy for good quality screening.

Q5: What data shall we give just before positioning a purchase get?
A:  a) Sort of the gearbox, ratio, enter and output kind, input flange, mounting place, and motor informationetc.
     b) Housing shade.
     c) Acquire amount.
     d) Other special specifications.

Q6: How lengthy is your shipping and delivery time?
A: Usually it is 5-ten times if the items are in inventory. or it is 15-twenty times if the goods are not in inventory.

Q7: What is your terms of payment ?
A: 30% Progress payment by T/T soon after signing the deal.70% ahead of supply

If you are interested in our product, welcome to speak to with us.
Our group will do our best to meet your want 🙂 
 

 

US $90-5,500
/ Piece
| 		1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Samples:
US$ 90/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|

Customized Request

###

Size 38 48 58 68 78 88 98
Structure BS   BSA   BSF   BSAF   BSAT   BSAZ
Input Power(kW) 0.18~0.75 0.18~1.5 0.18~3 0.25~5.5 0.55~7.5 0.75~15 1.5~22
Ratio 10.27~165.71 11.46~244.74 10.78~196.21 11.55~227.20 9.96~241.09 11.83~223.26 12.75~230.48
Permissible Torque(N.m) 90 170 300 520 1270 2280 4000
Weight(kg) 7 10 14 26 50 100 170

###

S series gear units are available in the following designs
S…Y… Foot-mounted parallel shaft helical gear units with solid shaft
SA…Y… Parallel shaft helical gear units with hollow shaft
SAZ…Y… Short-flange mounted parallel shaft helical gear units with hollow shaft
SF…Y… Flange-mounted parallel shaft helical gear units with solid shaft
SAT…Y… Flange-mounted parallel shaft helical gear units with hollow shaft
S(SF,SA,SAF,SAZ)S… Shaft input parallel shaft helical gear units
S(SF,SA,SAF,SAZ)…R…Y… Combinatorial parallel shaft helical gear units
S(SF,SA,SAF,SAZ)S…R… Shaft input combinatorial parallel shaft helical gear units

###

Housing material
Grey Cast iron
Housing hardness
HBS163~255
Gear material
20CrMnTi alloy steel
Surface hardness of gears
HRC58°~62 °
Gear core hardness
HRC33~48
Input / Output shaft material
40Cr alloy steel
Input / Output shaft hardness
HRC32~36
Machining precision of gears
accurate grinding, 6~5 Grade
Lubricating oil
GB L-CKC220-460, Shell Omala220-460
Heat treatment
tempering, cementiting, quenching, normalizing, etc.
Efficiency
94%~96% (depends on the transmission stage)
Noise (MAX)
60~68dB
Temp. rise (MAX)
40°C
Temp. rise (Oil)(MAX)
50°C
Vibration
≤20µm
Backlash
≤20Arcmin
Brand of bearings
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
Brand of oil seal
NAK — Taiwan or other brands requested
US $90-5,500
/ Piece
| 		1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Samples:
US$ 90/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|

Customized Request

###

Size 38 48 58 68 78 88 98
Structure BS   BSA   BSF   BSAF   BSAT   BSAZ
Input Power(kW) 0.18~0.75 0.18~1.5 0.18~3 0.25~5.5 0.55~7.5 0.75~15 1.5~22
Ratio 10.27~165.71 11.46~244.74 10.78~196.21 11.55~227.20 9.96~241.09 11.83~223.26 12.75~230.48
Permissible Torque(N.m) 90 170 300 520 1270 2280 4000
Weight(kg) 7 10 14 26 50 100 170

###

S series gear units are available in the following designs
S…Y… Foot-mounted parallel shaft helical gear units with solid shaft
SA…Y… Parallel shaft helical gear units with hollow shaft
SAZ…Y… Short-flange mounted parallel shaft helical gear units with hollow shaft
SF…Y… Flange-mounted parallel shaft helical gear units with solid shaft
SAT…Y… Flange-mounted parallel shaft helical gear units with hollow shaft
S(SF,SA,SAF,SAZ)S… Shaft input parallel shaft helical gear units
S(SF,SA,SAF,SAZ)…R…Y… Combinatorial parallel shaft helical gear units
S(SF,SA,SAF,SAZ)S…R… Shaft input combinatorial parallel shaft helical gear units

###

Housing material
Grey Cast iron
Housing hardness
HBS163~255
Gear material
20CrMnTi alloy steel
Surface hardness of gears
HRC58°~62 °
Gear core hardness
HRC33~48
Input / Output shaft material
40Cr alloy steel
Input / Output shaft hardness
HRC32~36
Machining precision of gears
accurate grinding, 6~5 Grade
Lubricating oil
GB L-CKC220-460, Shell Omala220-460
Heat treatment
tempering, cementiting, quenching, normalizing, etc.
Efficiency
94%~96% (depends on the transmission stage)
Noise (MAX)
60~68dB
Temp. rise (MAX)
40°C
Temp. rise (Oil)(MAX)
50°C
Vibration
≤20µm
Backlash
≤20Arcmin
Brand of bearings
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
Brand of oil seal
NAK — Taiwan or other brands requested

How to Select a Gearbox

When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
gearbox

Function

The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.

Purpose

A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
gearbox

Application

When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.

Material

When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
gearbox

Manufacturing

The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.

China Right-Angle Helical Worm Gearbox S Series small worm gearboxChina Right-Angle Helical Worm Gearbox S Series small worm gearbox
editor by czh 2022-12-07

China Helical Worm Gearbox Reducer of F Series with IEC Flange supplier

Item Description

helical worm gearbox reducer of F collection with IEC flange
 

Input Configurations

Immediate motor coupled

With IEC B5/B14 motor flange

With IEC B5/B14 motor mounted

With reliable input shaft

Output Configurations

 

Strong output shaft

Reliable output shaft with flange

Hollow output shaft

Hollow output shaft and flange

Variants of the Parallel Shaft Helical Equipment Unit Collection F / FF / FA / FAF

Foot- or flange-mounted

B5 or B14 flange-mounted

Reliable shaft or hollow shaft

Hollow shaft with crucial relationship, shrink disk, splined hollow shaft, or Torque Arm

 

Principal Function

Trim style for limited installation room with out having to compromise on the functionality, And what applies to many of our equipment units: more time running lives  and use-cost-free gearing with a high exhaustion energy.

Specification

Product

Shaft Dia.

mm

Horizontal Centre Height

mm

Exterior Flange Dia.

Mm

Energy

Kw

Ratio

i

Nominal Torque

Nm

Solid Shaft

Hollow Shaft

F/FF/FA/FAF37

ф25

ф30

70

160

.12-3

4-138

a hundred and eighty

F/FF/FA/FAF47

ф35

ф35

80

two hundred

.12-5.five

4-one hundred seventy five

360

F/FF/FA/FAF57

ф35

ф40

100

250

.eighteen-7.five

four-197

420

F/FF/FA/FAF67

ф40

ф40

100

250

.37-7.5

four-197

seven-hundred

F/FF/FA/FAF77

ф50

ф50

120

300

.75-11

four-197

1350

F/FF/FA/FAF87

ф60

ф60

155

350

one.5-22

4-193

2500

F/FF/FA/FAF97

ф70

ф70

one hundred eighty

450

two.2-thirty

4-203

3700

F/FF/FA/FAF107

ф90

ф90

two hundred

450

3-forty five

four-205

6500

F/FF/FA/FAF127

ф110

ф100

240

550

5.5-ninety

four-202

ten thousand

F/FF/FA/FAF157

ф120

ф120

270

660

11-one hundred sixty

four-190

18000

Organization profile

Scenario

Packing

FAQ

Q1: I want to purchase your goods, how can I pay out?
A: You can shell out via T/T(30%+70%), L/C ,D/P and so forth. 

Q2: How can you promise the quality?
A: One year’s warranty in opposition to B/L date. If you satisfy with high quality dilemma, you should send out us photographs or video clip to check, we guarantee to send out spare parts or new merchandise to change. Our assure not consist of inappropriate procedure or improper specification choice. 

Q3: How we decide on models and specifications?
A: You can electronic mail us the sequence code (for example: RC series helical gearbox) as properly as necessity details, such as motor power,output speed or ratio, provider element or your software…as significantly data as attainable. If you can supply some pictures or drawings,it is nice. 

This fall: If we don’t locate what we want on your internet site, what must we do?
A: We offer you 3 possibilities:
1, You can e-mail us the pictures, drawings or descriptions information. We will attempt to design and style your items on the basis of our
common versions.
2, Our R&D department is skilled for OEM/ODM goods by drawing/samples, you can send out us samples, we do custom-made design and style for your bulk buying.
3, We can produce new merchandise if they have good market place. We have presently produced a lot of things for special using successful, this sort of as unique gearbox for agitator, cement conveyor, footwear devices and so on. 

Q5: Can we get 1 pc of every single merchandise for good quality testing?
A: Yes, we are glad to acknowledge demo buy for good quality screening.

Q6: How about your item supply time?
A: Typically for 20’container, it requires twenty five-thirty workdays for RV series worm gearbox, 35-40 workdays for helical gearmotors.

US $50-180
/ Piece
| 		5 Pieces

(Min. Order)

###

Application: Motor, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: M1-M6
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Three-Step

###

Customization:
Available

|

Customized Request

###

Input Configurations
Direct motor coupled
With IEC B5/B14 motor flange
With IEC B5/B14 motor mounted
With solid input shaft
Output Configurations
 
Solid output shaft
Solid output shaft with flange
Hollow output shaft
Hollow output shaft and flange
Variants of the Parallel Shaft Helical Gear Unit Series F / FF / FA / FAF
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid shaft or hollow shaft
Hollow shaft with key connection, shrink disk, splined hollow shaft, or Torque Arm

###

Model
Shaft Dia.
mm
Horizontal Center Height
mm
External Flange Dia.
Mm
Power
Kw
Ratio
i
Nominal Torque
Nm
Solid Shaft
Hollow Shaft
F/FF/FA/FAF37
ф25
ф30
70
160
0.12-3
4-138
180
F/FF/FA/FAF47
ф35
ф35
80
200
0.12-5.5
4-175
360
F/FF/FA/FAF57
ф35
ф40
100
250
0.18-7.5
4-197
420
F/FF/FA/FAF67
ф40
ф40
100
250
0.37-7.5
4-197
700
F/FF/FA/FAF77
ф50
ф50
120
300
0.75-11
4-197
1350
F/FF/FA/FAF87
ф60
ф60
155
350
1.5-22
4-193
2500
F/FF/FA/FAF97
ф70
ф70
180
450
2.2-30
4-203
3700
F/FF/FA/FAF107
ф90
ф90
200
450
3-45
4-205
6500
F/FF/FA/FAF127
ф110
ф100
240
550
5.5-90
4-202
10000
F/FF/FA/FAF157
ф120
ф120
270
660
11-160
4-190
18000
US $50-180
/ Piece
| 		5 Pieces

(Min. Order)

###

Application: Motor, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: M1-M6
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Three-Step

###

Customization:
Available

|

Customized Request

###

Input Configurations
Direct motor coupled
With IEC B5/B14 motor flange
With IEC B5/B14 motor mounted
With solid input shaft
Output Configurations
 
Solid output shaft
Solid output shaft with flange
Hollow output shaft
Hollow output shaft and flange
Variants of the Parallel Shaft Helical Gear Unit Series F / FF / FA / FAF
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid shaft or hollow shaft
Hollow shaft with key connection, shrink disk, splined hollow shaft, or Torque Arm

###

Model
Shaft Dia.
mm
Horizontal Center Height
mm
External Flange Dia.
Mm
Power
Kw
Ratio
i
Nominal Torque
Nm
Solid Shaft
Hollow Shaft
F/FF/FA/FAF37
ф25
ф30
70
160
0.12-3
4-138
180
F/FF/FA/FAF47
ф35
ф35
80
200
0.12-5.5
4-175
360
F/FF/FA/FAF57
ф35
ф40
100
250
0.18-7.5
4-197
420
F/FF/FA/FAF67
ф40
ф40
100
250
0.37-7.5
4-197
700
F/FF/FA/FAF77
ф50
ф50
120
300
0.75-11
4-197
1350
F/FF/FA/FAF87
ф60
ф60
155
350
1.5-22
4-193
2500
F/FF/FA/FAF97
ф70
ф70
180
450
2.2-30
4-203
3700
F/FF/FA/FAF107
ф90
ф90
200
450
3-45
4-205
6500
F/FF/FA/FAF127
ф110
ф100
240
550
5.5-90
4-202
10000
F/FF/FA/FAF157
ф120
ф120
270
660
11-160
4-190
18000

Types of Gearboxes Used in Wind Turbines

Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
gearbox

Coaxial helical gearbox

The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
gearbox

Worm reduction gearbox

As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.

Stainless steel gearbox

Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
gearbox

1 speed gearbox

Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.

China Helical Worm Gearbox Reducer of F Series with IEC Flange supplier China Helical Worm Gearbox Reducer of F Series with IEC Flange supplier
editor by czh 2022-11-28

China best Bkm063 Gearbox Worm Reduction Gear Motor Geared Transmission High Speed Reducer Helical Hypoid Manufacture Pto Planetary Electric Vehicle Iron Double Auto near me shop

Solution Description

BKM063 Gearbox worm reduction gear motor geared transmission substantial speed reducer helical hypoid manufacture PTO planetary electric powered vehicle iron double vehicle

Product Attributes

1. Drive by hypoid equipment, has large ratios.
two. Massive in output torque, higher effectiveness, vitality preserving and environmental security.
three. Manufactured of high good quality aluminum alloy, mild in excess weight and non-rusting
four. Clean in working and lower in sounds, can perform extended in dreadful conditions.
5. Great-looking in appearance, tough in service lifestyle and small in quantity.
six. Suited for all round set up, extensive software and easy of use.
7. The Mounting Dimension of BKM collection are appropriate with NMRV collection worm gear device (A component of NMRV050 proportions are distinct from BKM050)
8. Modular and multi-construction can satisfy the requires of different conditions.

 

 

             our firm

 

TYPE BKM50,BKM63,BKM75,BKM90,BKM110
Transmission Stage B: 2 stages
C: 3 stages
Ratio B: 7.5,10,12.5,15,20,25,30,40,50,60
C: 50,60,75,100,125,150,200,250,300
Output torque Up to 500N.m
Motor power 0.12~5.5KW,with flange:B5 or B14
Housing material Aluminum alloy
Output shaft material: 40Cr
  Hardness level: 242-286HB
Helical gear Material:20CrMnTi
Hardness level: 58-62HRC
Precision level:6 grade
Transmission efficiency B:92%-94%
C:90%-92%
Oil seal brand SKF
Bearing C&U
Lubricant Mineral oil or synthetic oil
TYPE BKM50,BKM63,BKM75,BKM90,BKM110
Transmission Stage B: 2 stages
C: 3 stages
Ratio B: 7.5,10,12.5,15,20,25,30,40,50,60
C: 50,60,75,100,125,150,200,250,300
Output torque Up to 500N.m
Motor power 0.12~5.5KW,with flange:B5 or B14
Housing material Aluminum alloy
Output shaft material: 40Cr
  Hardness level: 242-286HB
Helical gear Material:20CrMnTi
Hardness level: 58-62HRC
Precision level:6 grade
Transmission efficiency B:92%-94%
C:90%-92%
Oil seal brand SKF
Bearing C&U
Lubricant Mineral oil or synthetic oil

Is a worm gear reducer right for your application?

If you’re interested in gear reduction and wondering if a worm gear reducer is right for your application, you’ve come to the right place. This gear reducer is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
worm_reducer

This is a reducer

Worm reducer is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducers require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducers produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducers, so they can be used in tight spaces and applications where space is limited.

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Worm gear reducers are an excellent choice for applications requiring high torque and low speeds. These reducers are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducers are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducers are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducers are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducers have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
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It is high efficiency

When a worm reducer is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer is typically much hotter than a hypoid reducer, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducers are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducers have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer can produce the same amount of output as a 1/2 HP hypoid reducer. A Nissei Corporation study compared the two types of reducers, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer.
The efficiency of a worm gear reducer depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer also have an impact on its efficiency. As a result, worm gear reducers should be used with the right type of lubricant.
In a worm gear reducer, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer is also quiet and has a low friction coefficient.

It has a low clearance

Worm Reducers are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
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It has a high torque to weight ratio

The worm gear reducer is a versatile gear train that provides a high torque-to-weight ratio. These reducers are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducers are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducers, worm gear reducers are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducers are one of the most popular types of reducers. It provides high torque and high speed ratio in a compact package. These reducers are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducers come in a variety of shapes and sizes, including parallel shaft reducers and planetary worm reducers. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.